Thanks for the option to increase the change address gap limit, will definitely try that
Then you probably move everything from old Nano S to new one, and since you try all possible address combinations and derivation paths it can be concluded that the old Nano S is completely empty, at least there are no private keys on it which control BTC.
Regarding gap limits, it can not hurt to check this, but if you did not play with Sign Message option in Ledger Chrome app, you probably won't find anything. I do just that wrong move when I get my Nano S, and I think I need to create 150 or maybe 200 change address to get access to my BTC.