No need to flash anything... That will just brick most cards.
AB and catalyst is all you need. (But you have to unlock them by agreeing to the disclaimer, and do an initial "sorta-hack" to get the extended ranges to function. Involves just deleting the profiles and restarting AB without "shutting down" the PC.)
Voltages are NOT "fixed", they are "locked". Locked = can be changed if unlocked, but have a limited range and steps that are "stable". (This is per-card, as it is a hardware limitation thing.)
You want to run at the fastest core-clocks, for the lowest voltage. UNLESS you have water-cooling and unlimited power. Then you can go into the higher/stable voltages and OC clocks.
EG, my standard rigs are roughly this...
CoreVolts: 1100mv
MemVolts: 1500mv
PowerLimit: +0 (-20 on special occasions)
CoreClock: 1100MHz
MemClock: 150Mhz
That results in about 215watts per card at the wall, at 640MHs. (About 2.98 Hashes per watt) All cards air-cooled and under 75c, as low as 65c. (FYI the temp sensors are crap on these cards. Uncalibrated and not true to actual temps. Actual temps are about 69c on all cards.) Fans inappropriately running from 75%-50%, due to false temp readings from the cards. 80% for all, temps stay as low as 72c-58c.
My limiting factor is wattage. With more watts, I would push the clocks up to 1200, with a 1150 core volt and a 300 memclock, taking them easily to 690MHs, where cooling becomes a concern. Water-cooling just isn't worth the added cost. It is cheaper to get more cards and build another rig, with standard power and cooling.
Best hashes per watt that I have ever had, was only stable for a day of operation, at 3.33 hashes per watt. Running 640MHs @ 192watts. (1080corevolt, 1120coreclock, 1500memvolts, 75memclock, -10% power, fans running 70%.) One temperamental card destabilized the bunch.
What do you mean by initial sorta-hack to get extended ranges? What ranges am I looking for? What does that do?
It sounds like you can't get the cards up to the 700 range either?
I'll try your settings tonight and see how my cards react. I don't have limited wattage luckily in my case so undervolting them is a last priority. I'm trying to get the hashes up first before I worry about that.
Do you just set your fans at a fixed rate instead of using the cgminer automatic fan feature?
why would flashing them be a bad idea or not needed if my cards won't preform on scrypt?