I would like to know if my thought processes is correct.
For my 6 GPUs mining rig I have the following PSU: EVGA 1000 GQ PSU and I have 5 DC 12V mounted fans (with molex cables).
I have used the 3 EVGA molex cables to plug 3 fans. The problem I have is that I have 2 more fans to plug on the PSU. Is it correct and safe to use the EVGA SATA cable with a female Molex to Male SATA Adapter to plug the 2 other fans ?
Thank you
Clean the terminals, connect accordingly, solder the connections and insulate them.
Your 5 fans will be connected to one wire (35 watts), this method will save your mining farm from unnecessary wires and adapters
The issue with the melting won't be on the molex side of the adapter but usually the SATA side. When you say cut the adapter on the fans you mean connect it directly to the SATA cable correct? Then he has to plug that into the PSU and the issue is usually that cheap SATA connector melts.
Molex usually has more surface area and can handle all this current. I think in the past I ran maybe 2 risers off a series of MOLEX connectors and didn't have any issues, the connectors never got hot.
With SATA the issues lies in the quality of the SATA adapter to molex, and usually even with little current, that area near the +12V pin, will always be warm or hot. Reason why is the poor connection. The pins inside the adapter need more grip or tension because they are too lose and cause the wire to get hot and melt.