i don't think you could make parts accurate enough with a 3d printer, and i am not sure it would be big enough either.
it would require accuracies in the scale of µm. however i am not completely familiar with current 3d printing technology so this may very well be possible.
but id guess you would make a cast mold of the parts and pour in the molten metal and go over it with sand paper and buffer it to a shine. cover moving parts that make heat with graphite.
because of this, really you could just buy the molds online and cast them yourself, or 2 people, each with either a printer or casting ability can make parts on demand.
however i think 3d printers put out plastic, so you would need to make positives, cover in something else, them make another negative from the positive out of a material that will not melt or burn.
Quite right, the printed parts would be used to make mold impressions for further casting/refining. But it could provide enough resolution so you would be able to make a custom design for very little. I don't think the makerbot-type of 3D printers have the ability, but there are some services that could at least supply you with the mold 'masters' that you could then use to build the assemblies.
(Perhaps a service like shapeways, etc..)
Like the solar-powered concept, be interesting to see what you come up with if you decide to pursue prototyping.