Sounds good. Like I said if temp drops it is air restriction. You need a large volume of cool air to keep those GPUs cool. If you need to use a case look for one which has plenty of room below the bottom card. Also look for one which has the HDD mounted high (up near the CPU) that gives you a straight shot from the front mounted fans to the cards air intake.
Well 16 hours a day is pretty much same as 24 hours a day. Mining is hard on hardware. Yeah a dead fan will be covered under warranty but it will be a pain in the ass and a long 2+ week delay getting your refurb card (which was used by someone else who likely abused it ).
With good airflow you should be able to keep fans speed down to 75% or less. That will improve longevity of the fan. If your motherboard allows separating the cards more (because it has 3+ 16x slots) that helps too. You can find extra long crossfire cables if you need one for gaming.
-My memory clock is as low as possible.
-As for the RMA wait period, I'll always have one 6970 running to keep my games going. Lol
Thank you guys for your advice. I'll keep working on this stuff and update with what I finally get it stabilized at.