I'm branching this off from the old group buy thread, as that has a lot of posts that just aren't that applicable to the actual board design.
Project DescriptionThis project is being developed by Mr Teal and Chip Geek, with the purpose to provide a high performance mining platform for the Butterfly Labs ASICs. By leveraging existing infrastructure in the PC space, the plan is to provide the chips with high levels of thermal and power headroom without spiraling cost out of control.
Once the design is proven, orders for the boards will begin. Chips can either be ordered through myself, or you can order chips and have them resent to us to have them populated onto miners.
Product DescriptionThe final design is still under development, but it will broadly incorporate the following features.
- 8 chips - nominally 30GH/s, extra hashrate depends on grade
- Dynamic clock and voltage control
- USB control, 12V 6pin PCIe for power
- Hole spacing designed to allow many standard CPU coolers to cover the ASICs
- 3 or 4 phase VRM capable of providing well excess of 100A to the ASICs
- Each module will be designed to be run stand alone, or chained together through a single USB port
- Preliminary size ~ 100mm x 150mm, standard 3.5" HDD footprint
Pricing is still up in the air and will depend on many factors that will be clarified in testing, but a good estimate would be $300 for an 8 chip solution.
Test Board DescriptionA test board has been designed to test the BFL ASICs, and is slated to be done manufacture July 18th. It incorporates a 3 phase VRM, many extra test and debug features, and space for 4 or 1 ASIC.
The primary aspects that testing will focus on will be:
1. Validating the design and the power supply, testing the current limits and temperature rises.
2. Ensure the microcontroller maintains safe control of voltage with no unexpected excursions.
3. Test the microcontroller, verify the code base and communication with peripherals.
4. Test ASIC communication, and hashing.
5. Characterize the BFL chip, examining the chaining of Done signals, whether the onboard temperature diode works, and external clocking.
6. Test board chaining using the Zlink (chaining) interface
Project StatusDone:
June 1st - BFL announces chip sales, basic design ideas begin
June 16th - Group buy initiated
June 22nd - Group buy order placed
July 3rd - Sample chips shipped
July 12th - Samples received, final PCB review
July 14th - Test PCB sent for manufacture
July 18th - Estimated PCB ship date
Upcoming Estimates:
Week of July 22th to 28th - Begin building and testing of PCBs
Week of July 29th to August 4th - Continue testing, incorporate results into the production version
Week of August 5th to 11th - Begin taking orders for PCB sales, send out a small quantity of production boards for manufacture, finalize assembly information
Week of August 12th to 18th - Receive and build production test boards. Test, and if necessary, modify and respin board
Week of August 19th and beyond - Prepare for production, further testing and rework if needed, extra lead time. Final PCBs produced. Components ordered and stocked.
Mid September - Chips arrive and head to assembly
Feel free to ask any questions, and I will keep everyone updated as milestones are retired and the project goes along.