How have you connected the outer shield of the usb plug to gnd?
I have often seen at various hubs - that the other shield is also connected via some ferrite beads to gnd.
I haven't seen it happen again after changing the USB cable to the high quality one from my Canon camera that has a ferrite core near the board connector. I was using the other one because it's short and less clutter on my work bench.
I've wired in the inverters now. The signal has very sharp/fast rise times now and it's easy to see the clock delay is 50nS. I tested it manually in ktest and got all GOOD nonces up to 420 MHz doing repeat work filling the queue . At 430 MHz they came back BAD.
Unfortunately on cgminer the error rate hasn't improved. I haven't run that long yet but I'm seeing 3% - 5% error rates. I believe this is now related to noise on the PLL and instability. It can go quite a long time with no errors, and just when I think Ok, it's down to 1% now, but then a bunch pop up and it's back to 3%.
I'm moving onto final board revisions now. Hope to have a new K16 release later today and k1 tomorrow sometime.
Your buck is at 600khz while avalon's is at 300kHz, both spec'd at 2A/chip, so you should have somewhat better OCability, unless the current is the first limit you hit.
I'm going to order a couple RFI power line filters from Mouser in my next order. There's two kind I looked at but I'll probably cheap out and order the $4 one instead of $22 one.
10VR3 $22.46
16WGF1 $4.40