We're already designing an improved heatsink (more dissipative surface area on the fins) with 4-point M3 screw mounting, like what's been working on our stickminers for most of the last decade. Might have samples in the next week.
Phil, I think yours went out before I started lapping the heatsink underside. The ones we got in were not exactly smooth either, and the smoother and flatter the mating surface, the better.
I haven’t experienced this uneven heatsink issue you mentioned. It kinda seems like you got a bad batch.
Four point mount custom heatsink with a thicker base will be awesome! There really isn’t any headroom anymore with the current one.