I have debated on whether or not to respond to the criticism in this thread, because I know it will be met with lots of FUD, BS, armchair EE's and just plain trolls.
I've elected not to respond up until now, and I'm probably not going to engage much. But here's the thing:
ESD is a specter that has haunted the electronics industry since the 80's (well, earlier than that, but really came into it's own starting in the 80's). Early electronics were definitely sensitive to ESD and could be damaged/destroyed by just breathing on them wrong. In the past 30 years, advances in material and design have rendered ESD for consumer electronics a virtual non-issue. I'm sure some anecdotal wiseass will pop up and say "Well gosh, my friends brother blew out his iPod by putting it in a Van der Graaf generator!"
That's great, seriously... it is. I'm glad you are the one in a million person who's experienced an issue with ESD. Meanwhile, the rest of the nation and the rest of the world somehow manages to handle, operate and abuse billions of pieces of electronic parts per day without blowing out their device. Pull that motherboard out of your computer and run across the carpet in a dry environment, now go put it back in your computer... it fires right back up! WHOA!
That graphics card? Yeah, pull it out, rub it on your hair while patting a balloon. Now go put it back in, WHOA IT WORKS!
Your iPod? Take it apart, rub the circuit board on your fuzzy nuts, how put it back in... hey, it still functions! Crazy!!!!
The fact of the matter is, ESD for consumer electronics has been a non-existent thread for at least a decade if not two. It's a hold out from 30 years ago when electronics were far, far more fragile and sensitive to ESD. Now let's discuss the BFL singles for a minute... go grab your single, take it apart (Ok, you might void your warranty here, so you're on your own) and fondle the board lovingly. Now put it back together... hey it still works!
Want to live dangerously? Put 12v through the USB port on your single... still works.
Anyway... ESD, while still a problem in some situations, for most consumer electronics is a boogy man and it's time to grow up and stop being afraid of monsters.
Don't do this Inaba, I have nothing but respect for you. But to claim that ESD is a non-issue is just...
It can take less than 50v to blow or severely weaken a transistor junction. A person cannot generally "feel" a ESD until it is around 3000v. Just because one can do the balloon dance with a retail level GPU card and have it still work, does not mean one has not weakened any of the internal components of the IC's.
Most ESD failures are not immediate and can show up as shortened lifespan or intermittent issues until complete failure.
Yes, IC's these days are designed with safeguards to try and protect the internal circuitry, but they are by no means foolproof. If you were to visit other electronics assembly plants, you would see that ESD protocols are taken very seriously. It is not a "boogeyman", it is a fact of life.
Calling me an "armchair" EE or troll?? Come on Inaba, you are above that. I showed a genuine concern, about what appears to be a problem with normal industry protocol.
I really do not know what else to say, I really have nothing else to add to the thread. I have stated what I felt needed to be said and now sit disappointed.
16 years as an EE, working in and out of the electronics industry, I have seen many crazy things. But after this post I am left speechless.
It wasn't directed specifically at you, just in general.
I am not saying ESD is not a concern under certain conditions, with certain electronics and at certain places. I am saying modern consumer electronics are far more robust than 1980's era electronics.
Now lets address the weakened transistor junctions on BFL singles: If it's weakened to the point of a shorten life span, it with either A) fail nearly immediately or within the first 36 - 48 hours of burn in. or B) Fail so far down the road that the device has long since become useless. I'm not really up for getting into a debate about this. ESD is a boogy man for modern consumer grade electronics, plain and simple... the fact that there are billions of electronic devices out there, all operating fine on a day to day basis is proof enough of this assertion. Trying to provide any other evidence to the contrary on my part pales in comparison to the real world, day to day activities of millions of people, so I won't even try.
Yes, IC's these days are designed with safeguards to try and protect the internal circuitry, but they are by no means foolproof. If you were to visit other electronics assembly plants, you would see that ESD protocols are taken very seriously. It is not a "boogeyman", it is a fact of life.
I can give you the gamut of electronic assembly plants that go from the clean room Intel plants that cost millions or billions to build to some dude making crap out of his garage, so that doesn't really work as an example. Examples covering the entire spectrum of assembly can be picked a dime a dozen.
But lets examine the ESD protocols at assembly plants very briefly: Those that have extended precautions and you see the clean rooms, etc... what do they do? They work on component level systems and subsystems. Those things require more ESD awareness than a fully assembled unit or even a fully P&P board with everything already soldered on and packaged to go. While I fully believe you can dig up examples of extensive ESD preparedness at a fully assembled board manufacturing plant, they are going to be few and far between. When you're the schmuck on the Dell assembly line putting together the machines, do you think they have elaborate ESD precautions? Why is that... because the fully assembled boards are not nearly as ESD sensitive as the 1980's would have you believe.
Having begum my electronics career in the 1980's, the full fear of god against ESD is still with me; I habitually touch grounded items before doing anything with electronics. I have been trying to break myself of that irrational fear for years, but it's pretty damned ingrained and habitual... however, the last time I killed a device through ESD was somewhere around 1987. It was a Checkmate memory board for an Apple ][gs and I killed a couple of the DIP chips I was trying to put in there. Beyond that, even grounding myself out through numerous modern PCBs, I have yet to see a dead/damaged board in recent memory. I haven't even HEARD of anyone legitimately damaging a board.
Modern boards are also surprisingly resilient when it comes to liquid, although I am certainly not denying the dangers of liquid around electronics, but having water cooled my machines for around a decade now, I've had my share of leaks. I have yet to kill a board with liquid either... even ran a SoundBlaster Audigy for 2 years after it was nearly submerged in water while turned on... had a ton of corrosion all over the place, but it happily went about it's merry way until I upgraded to a PCI-e SB.
So yeah, I'm not taking anything away from you or devaluing your work or career, I am just saying that the modern terror of ESD and electronics damage is overblown to the extreme and a relic of an era where it was a real issue.