Hey there, quick update from the mineral oil cooling front. This is what my setup looks like now:
That board on the left is a Beagle Bone which I use to run MPBM (Beagle Bone + X6500 use 20 Watt in total). I wanted to get rid of the fan, but still keep the temperature down, so I added this water tank, which helps to dissipate the heat from the mineral oil container. This way I can even add a lid to the container and still have the heat dissipate quickly enough to have the FPGA stay at around 43 to 45 °C. The miner has been running without any problems so far. There have also not been any problems with oil running along cables or anything like that.
Now, in my chemical newbness I haven't accounted for the following effect though, that I see in the water tank:
I'm not exactly sure what that stuff is, that is floating around the water. Is some of the mineral oil evaporating and then condensing again in the colder water? But it seems a little bit much for that, as I thought that mineral oil evaporation would be pretty minimal, from what I read. Or is the mineral oil attacking some of the container material? But why would it be on the outside then, where the water is, instead of on the inside of the mineral oil container?
Does anyone have an idea what is going on here?
I am not done with my oil setup but right now with 2 boards I am at 39/40c with active convection (the oil seems to thick for good natural convection). Just a bit ago I took two heatsinks and mashed them together with epoxy and submerged 1/4 of the combined heatsink (not half due to space). So far in the past few hours it lowered the temp 1c (with the same ambient temp). I have since in my inpatience put a fan on it and now it is down 1.5c. I am working with about 4 gallons so it takes some time for results. 2 days and no invalids with the 200mhz firmware.
Maybe you don't care about temps but perhaps with two good big passive heatsinks you could ditch that outer tub.
In my mind mineral oil is a good setup for expandibility. 1 fan internaly for forced convection and when you have your setup done you can just add cards to it with no need for more fans or waterblocks (heatsinks?). I don't know if a heatsink on the chips is needed but I am going to try it and see how it works. that right there would have saved me about 40$ per card.
Update: No heatsink doesn't seem like an option. The temps were going up extremly fast so I pulled the plug after about 30 seconds @ 42c (highist I have ever been).