The big handickup with "build from miners for miners" is not that people who build them do not have the skils to do it. Or that there is no R&d department or whatever .. There are plenty of examples of chip,vendors and asic manifacturers who do not know how to solder a wire and to use duct tape properly
There were many successful projects in the past (from miners to miners) and I hope in the feature also. The issue is the price of chips alone. Whatever you do you are dependent of the chip price. Let us hope the someday big players will sell chips with reasonable margins. In the past if you calculate chip price alone you got ready to ship miner build from particular manifacturer. Why? Because you pay 300% at least margin for the chip alone. Do not get me wrong but it is not a medicine from which life depends on. Asic price must fall down in order such projects to succeed. The guys are investing their time they are not making money because of uncompetitive prices no donations from comunity nothing..
You are right on this point.
Even with SFARDS chips pricing that I consider quite fair (the rough 30$ we can see from dualmining), it's hard to have a competitive price on the final miner.
Building the SF100 would cost over 600$ in chips alone.
Add the high amps buck converters, a controller, 4 layers PCB, assembly cost, and your unit is probably more expensive than the SF100 or really close in price.
Last year, Zeus were selling the chips alone for more than a full miner ready to use. For Alcheminer, prices were even worse.
Some other manufacturers were having so high MOQ that it's almost impossible for a small independent project.