I am running my S7 with the RM 1000 and RM 850. The only problem I have is I notice the 850 felt warm and did not see the fan running as both fans only turn on when needed so they are hard to know if the fans are working or not. I went ahead and placed a fan to blow air thru it and it's much cooler now. But they have been running the miner fine for going on a couple weeks+ now.
You probably have the 850 on one hash board and the 1000 on the other two.
The 850 will only be pulling 400watts so the fan won't spin.
The 1000 fan will spin because it is pulling 800 watts.
For me all three rm1000 fans spin because they are all pulling 800 watts.
I did have a problem where one of the rm1000 did not switch on even with the jumper.
Caused the miner to think that two blades were partially on but only hashed at 1.5th.
Sometimes the controller lies. I would think that with no power to two boards that only one set of chips would show up. Not the case. I put a spare rm1000 in place of it and it worked fine after that.
I had to rma the rm1000. They sent me a brand new one. They have 5 year warranty. Ax860 ax series has a seven year warranty.
I did get four bitmain 1600 watt psu's so they would fit in a smaller rack.
They have been running fine since I got them.
You are correct about the fan rarely coming on [IF AT ALL] when the 850 is pulling only 400 of it's available 850 watts. My Corsair AX860's are the same way. During the winter [When the ambient is very low] the fans on my AX860's would hardly ever come on.
However, what is odd with his is the bit about the controller that was taken off of a working S7 would not work on the one he initially had problems with. THEN, when he moved the controller back to the original S7 it was taken from, he began to have the same issues with that S7. The entire episode sounds very unusual for sure.
EDIT: Unless he is using the same PSU on the same S7's and has not gone back to the original PSU the S7's that were working fine with before swapping controllers.
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Two entirely different systems; one bad S7 not hashing with a APW3-12-1600-B2 from Bitmain and one good S7 using its own APW3-12-1600-B2.