5) Extra-credit question for people who aren't engineers but have experience mining: how many mining devices/rigs you had that booted and started mining correctly, but kept failing after several hours or only in specific circumstances? Were you willing to consider them completely faulty and throw them away or were you willing to delve in and debug the problem? How many hours of "testing" was your cutoff time before you decided to throw that device away?
5b) Also how would you feel after spending X thousand dollars on your miner to discover that when you receive it it only has 100-Y% of the cores operating, while some other guy (also payed X K$) on the forum received his miner which has 100% of the cores operating? This after you have spent numerous of hours trying to restart your miner, upgrading software, power cycle, swapped pools, replaced the PSU you bought because initially because you thought it could not supply enough power to the miner, etc. Of course the hash rate is within the late announced hash rate given by the vendor, so you can't ship it back for a replacement.
6) Extra-extra-credit question for engineers: What do you think about other engineers that have an obsesive-compulsive disorder about some testing methodology but have no practical experience running an actual bitmine?
KnC is skipping a testing methodology used by the vast majority of the ASIC industry: chip level testing to make sure they detect faults at the chip tester and not in the assembled product, where they might not even know if the cause is a defective ASIC. Rather than stopping or sorting the bad chips at the fab, they pass them on to their customers. Again, which hopefully will receive miners above the later announced rate.
As I've mentioned earlier I would have expected the hash rate to be given by the architecture and static timing analysis (assuming they have designed the rest of the miner so the operating conditions of the ASIC timing model is not violated). I was not aware that KnC was skipping this common testing methodology, but it might explain why they are so uncertain about the actual final performance of their miners: It will depend heavily on the yield of ASIC's as they will be mounting defective ASIC's into the miners as they don't know in advance which chips are defective or not.
BTW: Just keep your rude personal attacks and wrong assumptions of what I do and have or have not done coming. I simply ignore them, but they seem to be good for your inflated ego.